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Steam Boiler System Market Expands with Demand from Heavy Industries

Steam Boiler System Market is rising with industrial growth and demand for efficient heating in manufacturing and processing sectors during 2026-2030F.

According to the TechSci Research report, Steam Boiler System Market – Global Industry Size, Share, Trends, Competition Forecast & Opportunities, 2020-2030F”, the global Steam Boiler System Market was valued at USD 21.98 billion in 2024 and is projected to reach USD 29.03 billion by 2030, growing at a CAGR of 4.59% during the forecast period. This growth is being propelled by a combination of infrastructure modernization, regulatory pressures, and industrial expansion.

A key driver of market expansion is the rising need to retrofit and modernize aging boiler systems across numerous industries. Many industrial steam boiler systems, particularly in mature markets like North America and Europe, were installed several decades ago. These legacy systems often suffer from inefficiencies, lack of automation, poor emissions performance, and outdated safety features. As a result, industrial stakeholders are increasingly investing in upgrades or replacements to comply with modern regulatory and operational standards.

Retrofitting is emerging as a preferred strategy, especially in cost-sensitive sectors. It involves the integration of high-efficiency components, such as advanced burners, waste heat recovery units, and emission control technologies. This allows operators to extend the lifespan of their existing systems while aligning with stringent environmental and safety regulations. Moreover, digital technologies such as Internet of Things (IoT) sensors, real-time performance analytics, and automation are being embedded into retrofit solutions, delivering higher operational efficiency and better lifecycle management.

In developing markets, where older, inefficient boilers remain widespread, retrofitting provides a practical alternative to full system replacements. Industries such as oil and gas, chemicals, and pulp and paper are increasingly implementing retrofits to meet new regulations for nitrogen oxide (NOx) and sulfur oxide (SOx) emissions. Governments are also playing a supportive role—offering incentives and subsidies for energy-efficient upgrades, particularly in countries like the United States, Germany, and South Korea.

In line with the global push toward decarbonization, hybrid and fuel-flexible steam boilers are gaining traction. These systems can switch between fossil fuels and renewable sources, offering users more flexibility and resilience. As companies strive for sustainability without sacrificing performance or profitability, hybrid and modular systems are seeing increased adoption across industries. The retrofitting and modernization trend is expected to remain a vital growth lever for the Steam Boiler System Market well into the next decade.

Competition from Renewable Alternatives

Despite robust demand, the Steam Boiler System Market faces competition from emerging renewable energy alternatives. Technologies such as solar thermal systems, wind-powered electric heating, and geothermal energy are becoming viable options for industrial heating and power generation. These alternatives offer environmental advantages and often come with government-backed financial support through tax incentives, carbon credits, and grants.

For example, solar thermal energy systems can directly replace steam generation in specific low-temperature industrial processes, while electric boilers powered by renewable energy grids present a cleaner and more sustainable alternative to fossil-fuel-based systems. The increasing availability of these solutions poses a long-term competitive threat to conventional steam boiler systems, especially in regions aggressively targeting net-zero emissions.

Dominance of Power Generation Segment

Based on end-use, the power generation segment accounted for the largest share of the Steam Boiler System Market in 2024 and is expected to retain its dominance throughout the forecast period. Steam boilers are integral to thermal power generation, where high-pressure steam is used to drive turbines for electricity production. These systems are primarily used in coal, gas, biomass, and concentrated solar power (CSP) plants.

The increasing global electricity demand, driven by urbanization, industrialization, and electrification of transport and infrastructure, is directly contributing to higher demand for advanced steam boiler systems. To meet growing energy needs while complying with emissions regulations, many countries are modernizing their existing power infrastructure. This includes the replacement of outdated boilers with supercritical and ultra-supercritical systems that offer improved thermal efficiency and reduced greenhouse gas emissions.

In addition to fossil-fuel-based plants, steam boilers are gaining importance in renewable-based facilities, such as biomass and waste-to-energy power plants. These applications are particularly growing in regions committed to diversifying their energy mix and reducing dependency on fossil fuels.

While other industries such as food and beverage, textiles, chemicals, and healthcare also use steam boilers, their operational scales are typically smaller. The consistent, large-scale demand for steam in the power sector solidifies its position as the leading end-user in the global market.

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Europe: The Fastest-Growing Regional Market

Europe has emerged as the fastest-growing region in the global Steam Boiler System Market. This growth is fueled by a combination of strict environmental regulations, energy efficiency mandates, and widespread adoption of advanced boiler technologies. The European Union’s climate-focused policies, including the European Green Deal and the “Fit for 55” package, are pushing industries to transition toward more sustainable and energy-efficient heating solutions.

European industries—particularly in food processing, pharmaceuticals, manufacturing, and chemicals—are upgrading their steam systems to align with low-carbon goals. The adoption of biomass- and electricity-compatible steam boilers is accelerating, supported by national decarbonization strategies and favorable regulatory frameworks.

Additionally, Europe’s industrial base is undergoing technological modernization, with increased emphasis on automation, smart monitoring, and predictive maintenance. Countries like Germany, Sweden, and Denmark are leading in biomass-based steam applications and waste-to-energy plants, contributing significantly to regional market growth.

Europe also benefits from a strong presence of established steam boiler manufacturers who are continuously innovating in areas such as fuel flexibility, modular design, and smart diagnostics. These advancements are enhancing system reliability and attracting investments from industries seeking next-generation solutions.

Conclusion

The Steam Boiler System Market is poised for steady growth as industries across the globe seek to modernize infrastructure, reduce emissions, and enhance energy efficiency. While renewable energy technologies may pose long-term competition, steam boilers—especially those that are hybrid, modular, and digitally integrated—will remain critical to power generation and industrial heating processes. With robust demand from power plants, evolving regulations, and technological innovation, the market is well-positioned to achieve significant expansion through 2030.

Key market players in the Global Steam Boiler System market are: -

Schneider Electric SE
General Electric Company (GE Power)
Siemens Energy AG
Babcock & Wilcox Enterprises, Inc.
Thermax Limited
Cleaver-Brooks, Inc.
Mitsubishi Power, Ltd.
Forbes Marshall Private Limited
Viessmann Group
Hurst Boiler & Welding Co., Inc.

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“The steam boiler system market is poised for steady growth in the future, driven by increasing industrialization, rising energy demands, and expanding applications across sectors such as power generation, chemical processing, and food manufacturing. Technological advancements, including smart monitoring, modular designs, and energy-efficient boilers, are enhancing system performance and reducing operational costs. Additionally, the global shift toward cleaner energy and stricter environmental regulations is encouraging the adoption of electric and renewable-fuel-compatible boilers.

Emerging markets in Asia-Pacific, the Middle East, and Africa will offer significant growth opportunities due to rapid infrastructure development and supportive government policies promoting industrial expansion and sustainability”, said Mr. Karan Chechi, Research Director of TechSci Research, a research-based Global management consulting firm.

“Steam Boiler System Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By Boiler Type (Fire Tube Boiler, Water Tube Boiler, Electric Boiler), By Component (Boiler, Economizer, Superheater, Air Preheater, Feed Pump, Steam Drum), By End-Use Industry (Power Generation, Oil & Gas, Chemical, Food & Beverage, Pulp & Paper, Textile, Healthcare, Others), By Region & Competition 2020-2030F”, has evaluated the future growth potential of Global Steam Boiler System Market and provides statistics & information on market size, structure, and future market growth. The report intends to provide cutting-edge market intelligence and help decision makers take sound investment decisions. Besides the report also identifies and analyzes the emerging trends along with essential drivers, challenges, and opportunities in Global Steam Boiler System Market.

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